Tag Archives: accident

Root Cause Analysis - Incident Investigation

Freight Train Carrying Crude Oil Explodes After Colliding With Another

By Kim Smiley

On Monday, December 30, 2013, a 106-car freight train carrying crude oil derailed in North Dakota and violently exploded after colliding with another derailed train that was on the tracks.  No injuries were reported, but the accident did cause an impressive plume of hazardous smoke and major damage to two freight trains.

The investigation into the accident is ongoing and it’s still unknown what caused the first train to derail. Investigators have stated that it appears that there was nothing wrong with the railroad track or with the signals.  It is known that a westbound freight train carrying grain derailed about 2:20 pm.  A portion of this train jumped onto the track in front of the eastbound train.  There wasn’t enough time for the mile long train loaded with crude oil to stop and it smashed into the grain train, causing the eastbound oil train to derail.  (To see a Cause Map of this accident, click on “Download PDF” above.)

Train cars carrying crude oil were damaged and oil leaked out during the accident.  The train accident created near ideal conditions for an explosion: sparks and a large quantity of flammable fluid.   The fire burned for more than 24 hours, resulting in a voluntary evacuation of nearby Casselton, North Dakota due to concerns over air quality.  The track was closed for several days while the initial investigation was performed and the track was cleaned up.

The accident has raised several important issues.  The safety of the train cars used to transport oil has been questioned.  Starting in 2009, tank train cars have been built to tougher safety standards, but most tank cars in use are older designs that haven’t been retrofitted to meet the more stringent standards.  This accident, and others that have involved the older design tank cars in recent year, have experts asking hard questions about their safety and whether they should still be in use.

The age of the train cars is particularly concerning since the amount of oil being transported by rail has significantly expanded in result years.  Around 9,500 carloads of oil were reportedly transported in 2008 and nearly 300,000 carloads were moved during the first three quarters of 2013.  The oil industry in North Dakota has rapidly expanded in recent years as new technology makes oil extraction in the area profitable.   North Dakota is now second only to Texas in oil production since the development of the Bakken shale formation.  Pretty much the only way to transport the crude oil extracted in North Dakota is via rail.  There isn’t a pipeline infrastructure or other alternative available.

And most of the time, transporting oil via freight train is a safe evolution.  The Association of American Railroads has reported that 99.99 percent of all hazardous materials shipped by rail reach the destination safely.  But it’s that 0.01 percent that can get you in trouble.  As a nation, we have to decide if where we are at is good enough or if it’s worth the money to require all tank cars used to transport oil to be retrofitted to meet the newest safety standards, a proposition that isn’t cheap.

Root Cause Analysis - Incident Investigation

Metro Train Derails in the Bronx, Killing 4 and Injuring More Than 60

By Kim Smiley

Four passengers were killed and dozens more sent to the hospital after a metro train derailed in the Bronx early Sunday, December 1, 2013.  At the time of the accident, the train was carrying about 150 passengers and was traveling to Grand Central Terminal in New York City. The aftermath of the accident was horrific with all seven cars of the commuter train derailing. Metro-North has been operating for more than 30 years and this was the first accident that resulted in passenger deaths.

A Cause Map, or visual root cause analysis, can be built to help analyze this accident.  There is still a lot of investigative work that needs to be done to understand what caused the derailment, but the information that is available can be used to create an initial Cause Map.  The Cause Map can easily be expanded later to incorporate more information as it becomes available.  The first step when building a Cause Map is to fill in an Outline with the basic background information.  The impacts to the goals are also documented on the bottom of the Outline.  The impacted goals are then used to begin building the Cause Map.

In this example, the safety goal is clearly impacted because there were four fatalities and over 60 people injured.  The schedule goal is also significantly impacted because this portion of rail will be closed during most of the investigation.  The National Transportation Safety Board has estimated that the investigation will take 7 to 10 days.  The track closure is particularly impacting because this is a major artery into New York City with a ridership of 15.9 million in 2012.  Once the impacted goals are documented, the Cause Map itself is built by asking “why” questions.

So why did the train derail?  The details aren’t known yet, but there is still some information that should be documented on the Cause Map.  A question mark is included after a cause that may have contributed to an issue, but requires more evidence or investigation.  It’s useful to document these open questions during an investigation to ensure that all the pertinent questions are asked and nothing is overlooked.  (If it is determined that a cause didn’t play a role, it can be crossed out on the Cause Map to show that the cause was considered, but ruled out.)  Two factors that likely  played a role in the derailment are the speed of the train and the track design where the accident occurred.  There is a sharp curve in the track where the derailment happened.  Trains are required to reduce their speed before traveling it.  The latest reports from the investigation are that the train was traveling 82 mph in a 30 mph zone. The train operator has stated that the brakes malfunctioned and didn’t respond when he tried to reduce speed and that the train was traveling too fast over the curved track.

Investigators have recovered the data recorder from the train which will provide  more information and if there was a problem with the brakes.  Investigators will also interview all the relevant personnel and determine what happened to cause this deadly crash.  Once the investigation is completed, any necessary solutions can be implemented to reduce the risk that a similar accident occurs in the future.

To view a completed Outline and initial Cause Map of this incident, click on “Download PDF” above.

Root Cause Analysis - Incident Investigation

Pilot Response to Turbulence Leads to Crash

By ThinkReliability Staff

All 260 people onboard Flight 587, plus 5 on the ground, were killed when the plane crashed into a residential area on November 12, 2001.  Flight 587 took off shortly after another large aircraft.  The plane experienced turbulence.  According to the NTSB, the pilot’s overuse of the rudder mechanism, which had been redesigned and as a result was unusually sensitive, resulted in such high stress that that vertical stabilizer separated from the body of the plane.

This event is an example of an Aircraft Pilot Coupling (APC) event.  According to the National Research Council, “APC events are collaborations between the pilot and the aircraft in that they occur only when the pilot attempts to control what the aircraft does.  For this reason, pilot error is often listed as the cause of accidents and incidents that include an APC event.  However, the [NRC] committee believes that the most severe APC events attributed to pilot error are the result of the adverse APC that misleads the pilot into taking actions that contribute to the severity of the event.  In these situations, it is often possible, after the fact, to analyze the event carefully and identify a sequence of actions the pilot could have taken to overcome the aircraft design deficiencies and avoid the event.  However, it is typically not feasible for the pilot to identify and execute the required actions in real time.”

This crash is a case where it is tempting to chalk up the accident to pilot error and move on.  However, a more thorough investigation of causes identifies multiple issues that contributed to the accident and, most importantly, multiple opportunities to increase safety for future pilots and passengers.  The impacts to the goals, causes of these impacts, and possible solutions can be organized visually in cause-and-effect relationships by using a Cause Map.  To view the Outline and Cause Map, please click “Download PDF” above.

The wake turbulence that initially affected the flight was due to the small separation distance between the flight and a large plane that took off 2 minutes prior (the required separation distance by the FAA).  This led to a recommendation to re-evaluate the separation standards, especially for extremely large planes.  In the investigation, the NTSB found that the training provided to pilots on this particular type of aircraft was inadequate, especially because changes to the aircraft’s flight control system rendered the rudder control system extremely sensitive.  This combination is believed to be what led to the overuse of the rudder system, leading to stress on the vertical stabilizer that resulted in its detachment from the plane.  Specific formal training for pilots based on the flight control system for this particular plane was incorporated, as was evaluation of changes to the flight control system and requirements of handling evaluations when design changes are made to flight control systems for   previously certified aircraft. A caution box related to rudder sensitivity was incorporated on these planes, as was a detailed inspection to verify stabilizer to fuselage and rudder to stabilizer attachments.  An additional inspection was required for planes that experience extreme in-flight lateral loading events.  Lastly, the airplane upset recovery training aid was revised to assist pilots in recovering from upsets such as from this event.

Had this investigation been limited to a discussion of pilot error, revised training may have been developed, but it’s likely that a discussion of the causes that led to the other solutions that were recommended and/or implemented as a result of this accident would not have been incorporated.  It’s important to ensure that incident investigations address all the causes, so that as many solutions as possible can be considered.

Root Cause Analysis - Incident Investigation

Thousands Injured Each Year From Falling Televisions

By Kim Smiley

Nearly all parents know about the dangers of watching too much television, but a new study shows that too few are aware of the risk of injury from televisions.  The number of television injuries is more than most would guess with more than 17,000 children visiting emergency rooms for  television related injuries each year.   Falling televisions have also caused hundreds of deaths with 29 killed in just 2011.  The rate of injuries associated with televisions is also increasing at an alarming pace, jumping 126% since 1990.

The majority of victims were young children under five.  The accidents seem to be a potentially deadly combination of their lack of situational awareness and unanchored televisions set on unsafe surfaces.  The study didn’t include why the televisions were in unsafe locations, but one theory is that many older televisions are moved into secondary locations that aren’t as safe as families acquire bigger, fancier televisions.  The older televisions may be on dressers or night stands that were never meant to hold televisions.  Children climb the furniture either attempting to turn on the television or retrieve something off the top and the television tumbles down on top of them.  Dressers with drawers are particularly dangerous because children may figure out how to use the drawers as steps and manage to climb much higher than anticipated.

The rapid rate of technological advances may also play a role since typical families are buying new televisions more frequently than in previous decades and the number of televisions in an average home has increased.  The changing design of televisions is also relevant.  New thinner televisions have significantly smaller bases making them top heavy and more likely to topple over.  Many families are also buying bigger televisions with can amplify the danger if they topple.

Experts have suggested a few potential solutions to this problem.  First and foremost, parents need to be made more aware of the issue, possibly through a public awareness campaign.  A campaign to distribute anchoring devices has been discussed as well as providing them with new televisions at purchase.  Another option may be to add stability requirements to new designs so that televisions are less likely to topple.  It is also recommended that parents never store remote controls or toys on top of a television because they may entice children into climbing to reach them.  Only time will tell which solution if any are implemented, but this study is a first step in raising public awareness about this issue.

To view a Cause Map, or visual root cause analysis, of this issue, click on “Download PDF” above.  A Cause Map visually lays out the causes that contribute to a problem to show the cause-and-effect relationships and can help clarify a situation.  The possible solutions are included on the Cause Map.

Root Cause Analysis - Incident Investigation

The loss of the Steamship General Slocum, June 15, 1904

By ThinkReliability Staff

On June 15, 1904, a church group headed out for an excursion through New York City’s East River on the Steamship General Slocum.  Approximately half an hour after the ship left the pier, it caught fire.  Despite being only hundreds of yards from shore, the Captain continued to go full speed ahead in hopes of beaching at North Brother Island, where a hospital was located.  This served to fan the flames quickly over the entire highly flammable ship, killing many in the inferno.  Most of those who were not killed by the fire drowned, even though the Captain did successfully beach the ship at North Brother Island, due to the depth of the water and lack of safety equipment.

To perform a root cause analysis of the General Slocum tragedy, we can use a Cause Map.  A thorough root cause analysis built as a Cause Map can capture all of the causes in a simple, intuitive format that fits on one page.  First we look at the impact to the goals.  On the General Slocum there were at least 1,021 fatalities of the passengers and crew that were aboard.  (However, only two of the crew were killed.)  Additionally, 180 were injured.  There were other goals that were affected but the loss of life makes any other goals insignificant.  The deaths and injuries are impacts to the safety goals.

Passengers drowned because they were in water over their heads with inadequate help or safety equipment.  Passengers were either in the water because they fell when the deck collapsed, or because they jumped into the water trying to avoid the fire.  The water was too deep to stand because only the bow was in shallow water and the passengers could not reach the bow.  This was due to a poor decision on the Master’s part (namely his decision to beach the ship at a severe angle, with the bow in towards the island, instead of parallel to the island, where passengers would have been able to wade to shore.)  Note that the Master himself (and most of the crew) were on the bow side of the ship and were able to (and did) jump off and wade to shore.  The safety equipment, including life preservers, life boats, and life rafts, was mostly unusable due to inadequate upkeep and inadequate inspections.

Passengers (and two crewmembers) were also killed by fire.  Once the fire was started, it spread rapidly and was not put out.    The fire spread rapidly because the ship was highly flammable.  When this ship was constructed, there was no consideration of flammability.  Additionally, the current of air created by the vessel speeding ahead drove the fire across the ship.  The fact that an experienced Master would have allowed this situation was considered misconduct, negligence and inattention to duty – charges for which the Master was later convicted.   The fire was not put out because of inadequate crew effort and insufficient fire-fighting equipment.  The crew effort was inadequate because of a lack of training.  The fire-fighting equipment was insufficient because of inadequate upkeep and inadequate inspections.  (Possibly you are noticing a theme here?)

Although many people have not heard of the General Slocum tragedy, many of its lessons learned have been implemented to make ship travel safer today.  However, many of the solutions were not implemented widely enough or in time to prevent the Titanic disaster from occurring eight years later.  (Although there were nearly as many people killed on the General Slocum, it is believed that the Titanic disaster is more well known because the passengers on Titanic were wealthy, as opposed to the working class passengers on General Slocum.  It is also surmised that sympathy for the highly German population aboard General Slocum was diminished as World War I began.)

In a macabre ending to a gruesome story, ships began replacing their outdated, decrepit life preservers after the investigation on General Slocum.  It was later found that the company selling these new life preservers had hidden iron bars within the buoyant material, in a dastardly attempt to raise their apparent weight.  Unfortunately there were no adequate laws (then) against selling defective life-saving equipment.

Root Cause Analysis - Incident Investigation

Train Derailment Kills 79 in Spain

By Kim Smiley

On July 24, 2013, a train carrying 247 people violently derailed near Santiago de Compostela Spain.  Over 130 were injured and 79 were killed as a result of the accident.  Many details are still unknown, but investigators have determined that the train was traveling about twice the posted speed over a curved section of track.

The derailment was the worst train accident Spain has suffered in 40 years.  Obviously, an investigation is underway and authorities are eager to identify what caused the accident and are working to prevent anything similar from occurring in the future. One of the ways this accident can be analyzed is by building a Cause Map, a visual format for performing a root cause analysis.  A Cause Map visually lays out the different causes that contributed to an accident in an intuitive format that shows the cause-and-effect relationships.

The Cause Mapping process begins by filling in the basic background information for an issue as well as identifying how the incident impacted the goals.  In this example, the safety goal is clearly impacted because there were fatalities and injuries.  The schedule, labor, and material goals were also impacted because of the time and resources needed to investigate and clean up the accident and the damage to the train.  The negative publicity surrounding the accident can also be considered an impact to the customer service goal because people may be hesitant to ride trains if they have concerns about safety.

So why did the train derail?  The train was going too fast to safely navigate a curved section of track.  The train was going fast because it had previously been running on track designed for high speed trains where high speeds were permitted and it didn’t slow down as it entered a section of track where the posted speed was lower.  Operator action was required to slow down the train and it appears that the operator failed to take action.   Investigators are looking to whether there was a mechanical problem of some kind that prevented the train from reducing speed, but early indication is that the operator simply failed to brake and reduce the speed of the train.

A number of factors seem to have contributed to this deadly error by an experienced train operator who was familiar with this portion of track.  European Rail Traffic Management System (ERTMS) automatically controls braking and is installed on most of the track high speed trains operate on in the region, but not on the track where the accident occurred.  The accident occurred at the first potentially dangerous curve after the transition to  track where operator action is necessary to brake the train.  Based on statements by the driver,  he missed the transition to  the track where manual braking is required and didn’t realize that the train was in danger.  It has also come to light that the train driver was on the phone with the train’s ticket inspector immediately prior to the derailment and this distraction likely played a role in the accident.  The initial investigation findings have led to the train’s driver being provisionally charged with multiple counts of homicide by professional recklessness on 28 July 2013.

Regardless of whether the driver is convicted on the charges, the automatic systems involved should be a focus of the investigation.  The safety system sent a warning to the operator about the high speed prior to the accident, but it failed to prevent the accident.  Investigators need to review the timing of the warning and determine whether it came too late.  Other automatic systems such as the ERTMS also have the ability to stop a train that is operating at unsafe speeds, which raises the question of whether the safety systems used on this portion of track are adequate since the accident happened.  Ideally, a single error by a train driver for any reason won’t result in dozens of deaths.

To view a high level Cause Map of this incident, click on “Download PDF” above.  Click here to view a video of the accident.

Root Cause Analysis - Incident Investigation

Bridge Collapse In Washington Dumps Cars in River

By Kim Smiley

On May 23, 2013, a section of a four lane bridge over Skagit River near Mount Vernon, Washington unexpectedly collapsed, sending two cars into the river.  No one was killed, but the bridge failure is going to take months and an estimated $15 million to repair.  Additionally, the bridge was one of Washington’s main arteries to Canada with around 70,000 vehicles crossing it a day and detours during the repairs are significantly impacting the region.

So what caused the bridge to fail and how can a similar collapse be prevented in the future? This issue can be analyzed by building a Cause Map, a visual root cause analysis.  A Cause Map intuitively shows the causes that contributed to an issue and the cause-and-effect relationships between them. The collapse occurred after the top of an oversized truck hit a steel girder.  The bridge was a ‘fracture critical’ design, meaning that the design had little redundancy and fracture of one critical component, in this case the overhead steel girder, caused the whole bridge to collapse.  This type of design was common when the bridge was built in the 1950s because it was relatively quick and cheap to build.  Newer designs typically incorporate more redundancy to prevent a single failure from causing significantly damage, but the average bridge in the United States is 42 years old and there are thousands of fracture critical bridges across the nation.

So why did the truck impact the bridge?  This question is more complicated than it might appear on the surface.  The driver appears to have done his due diligence, but he had no warning that his truck was taller than the clearance.  The driver had a permit for hauling an oversized load on this stretch of highway.  The truck was also following a guide who gave no indication of potential clearance issues.  Additionally, there was no sign about low overhead clearance on the bridge because signage wasn’t required.  Signs are only required for overcrossing less than 14 feet and the lowest point on the bridge was higher than that.

The truck was traveling in the outside lane at the time it impacted the bridge.  The clearance over the outside lane of the bridge is lower than the inside lane because of the arch design of the bridge.  The truck’s load was 15 feet 9 inches high and the lowest clearance over the outside lane was 14 feet and 7 inches, but the inside lane has about a 17 feet clearance.  Bottom line, if the truck had simply moved into the inside lane it should have had the clearance to safely cross over the bridge.

This incident is certainly a warning about the need for redundancy in designs, but it also illustrates the need for clear communication.  If the driver had been aware that there was a potential issue, he could have changed lanes (which is a free and relatively easy solution) and the bridge collapse wouldn’t have happened.  Something needs to be changed to ensure that drivers are aware of any potential clearance issues.  In an ideal world, all bridges would be the safest, most up to date designs available, but the reality is that there are thousands of “fracture critical” bridges in use throughout the United States and we’re going to have to find ways to use them as safely as possible for quite some time.

Click here to see a Cause Map of another bridge failure, the 2007 I-35 Bridge Collapse and here to see a Cause Map of the failure of the Tacoma Narrows Bridge.

Root Cause Analysis - Incident Investigation

Emergency Plan Could Have Saved Lives in TX Plant Explosion

by ThinkReliability Staff

Investigations are still ongoing to determine details on what caused the April 17, 2013 explosion in West, Texas (the subject of a previous blog).  The death toll has risen to at least 14, including 10 emergency workers.  Around 200 are believed to be injured.  The deaths were caused by the explosion of the site AND the proximity of the victims to the site.  The emergency workers were on-site fighting a fire (which was the ignition source of the explosion), but many of those injured had no real reason to be in such a proximity that they would be injured.   

Warning systems and emergency notifications may have resulted in some of the non-emergency response victims getting out of harm’s way.  However, warning systems and notifications like those required for other industrial sites including oil refineries and chemical plants are not required at fertilizer plants.  The plant owner did not comment on emergency management plans for the site.  Senator Barbara Boxer of California will attempt to determine if those requirements need to be strengthened. 

However, even if a warning system had provided sufficient protection to keep nearby citizens from harm, the property damage would have been extensive.  Many properties – including homes and schools – nearby were severely damaged in the blast.  This has led some to believe that there should be an enforced geographical buffer between these types of industrial facilities and other types of facilities, like homes and schools.  The mayor of West has suggested that the plant be rebuilt away from populated areas. 

More and more concerns are being raised about the safety of the plant itself – and the safeguards that could have prevented this explosion.  Despite the large amount of potentially explosive ammonium nitrate stored at the plant, the plant did not have a sprinkler system or fire barrier (which may have prevented the fire from igniting the fertilizer).   

Industrial plants such as these are regulated by a host of state and federal agencies, including the Environmental Protection Agency (EPA).  The EPA required a worst-case scenario from the West site, which identified a release from an anhydrous ammonia storage tank.  The risk of fire or explosion, and the storage of ammonium nitrate were not identified in the scenario, provided in 2011.  (The facility was fined in 2006 for not filing its risk management plan.) 

A key concern is the amount of fertilizer (270 tons) that was stored at the site – which was not disclosed with local governments or federal agencies.  Ammonium nitrate can be used as an explosive (~2.4 tons were used in the Oklahoma City bombing in 1995).  The high volume of ammonium nitrate was not known or disclosed to local or federal officials.   

Most of the victims in this incident were first responders – who had reported to the fire, not knowing the risk they were taking.  The facility had not disclosed the dangers on site, had not provided adequate protection from fire, and had provided little in the way of an effective emergency response plan.   

Every industrial site should have an up-to-date risk/emergency management plan.  The plan needs to be updated whenever new hazards are brought on-site or identified.  It is crucial that these plans be developed and shared with local response organizations, such as fire-fighters, so that they can be prepared for any potential issues.  These plans should also include community engagement to provide necessary information to people in the area as to what actions should be taken.  Existing incident investigations for industrial incidents can be used as a basis for creating these plans.  But, you don’t need to wait until you have a problem at your facility.  Taking the lessons learned from disasters that have already taken place can save your facility – and your community – a tot of heartbreak.   

Remember: A smart man learns from his mistakes, but a wise man learns from others’ mistakes. 

Root Cause Analysis - Incident Investigation

Contaminated Water Issues Remain at Fukushima

by ThinkReliability Staff

High levels of contaminated water leaving the highly damaged reactors at the Fukushima Daiichi nuclear power plant in Japan are creating issues for the personnel on site, who are working frantically to keep the reactor safe and working towards decommissioning and closing down the site.  Additionally, there is continued concern for the ongoing safety of the site, as the high volume of water could potentially threaten the safety of the reactors.

We can look at these issues in a Cause Map, or visual root cause analysis.  With a Cause Map, the first step is to determine how the issue impacts the organization’s goals.  In this case, we can consider the goals from the perspective of the utility company that owns the power plant.  There is an impact to the safety goal because of the potential risk for another accident, according to the Chairman of the Nuclear Regulatory Authority.  The leakage of contaminated water is an impact to the environmental goal.  There is concern about the lack of a comprehensive plan by the utility, which can be considered an impact to the customer service goal.  The massive construction efforts required to install tanks to store the water are an impact to the property goal and the efforts by the workers to control the flow are an impact to the labor goal.

Once the impacts to the goals have been determined, the next step is asking “Why” questions to determine the cause-and-effect relationships that led to the incident.  In this case, the issues resulting in the high rate of contaminated water needing to be stored are that high rates of water are entering the reactor, becoming contaminated due to the damage inside the buildings from the earthquake and tsunami on March 11, 2011, and the water has to be removed from the building.

The water is entering the buildings because the plant is in the groundwater flow path from the mountains to the ocean and there is insufficient protection to prevent the water accessing the plant.   Severe cracking in the reactor buildings from the earthquake/tsunami are unable to be repaired due to the high residual levels of radioactivity.  The utility rejected plans to build a wall to protect the reactor.  It is believed this is because the utility had planned to dump the water into the ocean.   Additionally, according to the Japan Atomic Energy Commission, the issues from the water weren’t something that were thought of, as the focus was on the nuclear issues.  All involved in the cleanup, including the utility, have had their hands full, so it’s likely something as benign-seeming as water just wasn’t on the list of immediate concerns.

The contaminated water must be pumped out of the building to avoid swamping the cooling systems, which are still needed to remove decay heat that continues to be produced even after the reactors are shut down.  It appears that the original plan was to filter the water and dump it into the ocean, but even after filtering, a high level (about one hundred times the level released from a healthy plant) of tritium would remain.  Public outcry has ended the possibility of being able to dispose of the water that way.  Wastewater pits originally built for this purpose were found last month to be leaking, necessitating the installation of hundreds of tanks for water storage.

For now, the utility workers continue to install tanks to hold the radioactive water.  The task is so overwhelming, it’s not clear if there are any other plans to try and slow the tide of contaminated water.  However, outside experts are attempting to provide assistance.  The International Atomic Energy Agency completed its initial review of the decommissioning plans last month.  The final team report is expected later this month.

To view the Outline and Cause Map, please click “Download PDF” above.  Or click here to read more.

Root Cause Analysis - Incident Investigation

Hundreds of Garment Workers Killed in Building Collapse

By ThinkReliability Staff

Hundreds are confirmed dead – with hundreds more still missing – as a result of a building collapse in Bangladesh.  The number of people who were in the building when it collapsed is unclear, due to spotty records.  Some sources have suggested the death toll may surpass 1,000.

We can examine the causes that led to the deaths in a Cause Map, which visually diagrams the cause-and-effect relationships that led to the tragedy.  First, we capture the impacts to the goals, which includes the extremely significant impact to the safety goal due to the high number of deaths as well as many other goals, including compliance, production and the impact to the labor goal resulting from the rescue and recovery operations.

The deaths were caused by the collapse of a building which was partially occupied at the time. The building housed five garment factories, as well as a bank and other shops.  Even though cracks appeared in the building   and inspectors requested evacuation and closure of the building, garment workers were ordered back to work.    The bank was evacuated, and the shops were already closed.  Despite deplorable conditions (brought to the attention first by a building fire last November and now by this tragic collapse),  workers (mainly young women)   can still be found to work in the garment industry because the average wages in the country are so low.  Eight people, including the building owner and engineers, have been charged as a result of the collapse.

The building, which was illegally built 3 stories too high, was not up to code and not approved by the government.  The building was built on wetland and used substandard materials for construction. As a result of this collapse, the government has said it will form a committee to ensure the safety of buildings and workers.  Shops in the US and Europe that sell garments produced in Bangladesh have distanced themselves from the companies housed in the buildings while many consumers call for more oversight from these companies, who utilize cheap labor in Bangladesh to create their goods.  The garment industry accounts for 77% of Bangladesh’s exports.

It is hoped that this recent tragedy will increase the attention paid to worker safety by the government within Bangladesh as well as consumers who buy the end product abroad.

To view the Outline and Cause Map, please click “Download PDF ” above.